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Automatic Erect Valve is an automated valve used to control the flow of fluids. Its core lies in the design and function of its control system. The control system is the "brain" of the automatic vertical valve and is also a key component to ensure that the valve can operate accurately and reliably.
1. Composition of the control system
Sensor: The control system is usually equipped with multiple sensors for real-time monitoring of the status of the valve and the parameters of the fluid. These sensors include pressure sensors, flow sensors, temperature sensors, etc. The sensor converts the actual measurement value into an electrical signal and transmits it to the control unit to provide real-time data support.
Control unit: The control unit is the core component of the control system, responsible for receiving the data from the sensor and analyzing and processing it. The control unit calculates the instructions that need to be sent to the actuator according to the set control strategy and target parameters. Common control units include PLC (programmable logic controller), DCS (distributed control system) and embedded controller.
Actuator: The actuator is the executive component of the control system, which adjusts the opening of the valve according to the instructions of the control unit. The actuator can be an electric actuator, a pneumatic actuator or a hydraulic actuator. Electric actuators drive valves through motors, pneumatic actuators drive valves through compressed air, and hydraulic actuators drive valves using hydraulic power.
Communication interface: The communication interface is used to connect the control system to external devices or systems. It can be a wired communication interface (such as RS-485, CAN bus) or a wireless communication interface (such as Wi-Fi, Bluetooth). The communication interface enables the control system to exchange data and operate in conjunction with other control systems, monitoring systems or data acquisition systems.
2. Working principle of the control system
Data acquisition: The control system collects the status of the valve and related parameters of the fluid in real time through sensors. These data include the flow rate, pressure, temperature, etc. of the fluid. The sensor converts these data into electrical signals and transmits them to the control unit for processing.
Data processing: The control unit receives the data transmitted by the sensor and compares it with the set control target. The control unit uses a control algorithm (such as a PID control algorithm) to calculate the opening of the valve that needs to be adjusted so that the actual parameters are close to the target value.
Instruction sending: After calculation and processing, the control unit generates control instructions and sends these instructions to the actuator. The content of the instruction includes the valve opening, movement speed, etc., to ensure that the valve can be adjusted according to the set requirements.
Actuator adjustment: The actuator adjusts the valve opening according to the control command. The electric actuator rotates through the motor, the pneumatic actuator pushes the piston through the air pressure, and the hydraulic actuator adjusts the valve position through the hydraulic power. These adjustments make the flow and pressure of the fluid reach the set value.
Feedback and correction: During the actual operation, the control system will continuously monitor the status of the valve and the fluid parameters and compare them with the set value. If there is a deviation, the control system will make corrections in time and adjust the control instructions to ensure that the performance of the valve is always kept in the best state.
3. Function and importance of the control system
Precise control: The control system of the automatic vertical valve can provide precise flow and pressure control, so that the system can meet complex process requirements. Through real-time data acquisition and feedback adjustment, the control system ensures the stability and consistency of fluid flow.
Automated operation: The automated control system reduces manual intervention and improves the operating efficiency and safety of the system. The remote control function allows the operator to operate and monitor away from the valve, which facilitates the management and maintenance of the system.
Fault detection and diagnosis: The control system can monitor the status of the valve and fluid in real time and detect potential faults and abnormal conditions in time. Through the fault diagnosis function, the control system can provide fault alarms and maintenance suggestions to help operators quickly locate problems and take repair measures.
Data recording and analysis: The control system can record and store valve operating data and fluid parameters. This data can be used for performance analysis, trend prediction and optimization decision-making, helping to improve the overall efficiency and reliability of the system.